Close banner

2022-06-18 18:09:06 By : Ms. Tilly Hu

Thank you for visiting nature.com. You are using a browser version with limited support for CSS. To obtain the best experience, we recommend you use a more up to date browser (or turn off compatibility mode in Internet Explorer). In the meantime, to ensure continued support, we are displaying the site without styles and JavaScript.

Scientific Reports volume  12, Article number: 10279 (2022 ) Cite this article

Excessive NPK inputs but low grain yield and high environmental impact are common issues in maize production in North China Plain (NCP). The objective of our study was to test whether a combined strategy of optimizing plant density, balancing NPK input, and innovating one-time fertilizer products could achieve a more sustainable maize production in NCP. Thus, a field experiment was conducted at Luanna County NCP with the treatments of unfertilized control (CK), farmer practice (FP, conventional plant density and NPK input), conventional one-time urea-based coated fertilizer (CF, optimized plant density and NPK input), and five newly designed innovative one-time NPK fertilizers of ammonium sulphate and urea synergy (IF, optimized plant density and NPK input), innovative fertilizer with various additives of urea inhibitors (IF + UI), double inhibitors (IF + DI), micro-organisms (IF + MI), and trace elements (IF + TE). The grain yield, N sustainability indicators (N use efficiency NUE, partial factor productivity of N PFPN, and N surplus), and cost-benefits analysis were examined over the maize growing season of 2020. Results had shown that on average the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) and CF that had optimized plant density and NPK input achieved 13.5%, 98.6%, 105.9%, 37.4% higher yield, PFPN, NUE, net-benefits as well as 207.1% lower N surplus compared with FP respectively. Notably, the innovative fertilizer with various effective additives (IF + UI, IF + DI, IF + MI, and IF + TE) which can be commonly found in the fertilizer market hadn’t resulted in a significant improvement in yield and NUE rather a greater cost and lower net benefits in comparison to IF. In summary, our study highlighted the effectiveness of the combined strategy of optimized plant density, balancing NPK input, and innovative NPK fertiliser on sustainable maize production in NCP, however, the innovative fertilisers with effective additives should be properly selected for better economic benefits.

Sustainable crop production facing joint challenges in China1,2 since the yield increase here relies heavily on intensive nutrient use and generate serious environmental costs3,4 For example, the average nitrogen (N) application in China is over 300 kg ha−1 which is almost 4 times the world's 70 kg ha−15. Less than half of N applied in China is taken up by crops with an average nitrogen use efficiency (NUE) of 25%6, while the rest is largely lost in the environment7,8 eventually leading to enhanced soil acidification9,10, and substantial reactive nitrogen (Nr) loss11,12,13. Hence, an urgent question arises on how to address a more sustainable crop production in China.

Globally, China is the second highest maize producer with the maize production accounting for more than one-third of country’s total cereal production14. However, currently, the farmer often produces maize in an unsustainable way, including overuse of N, phosphorus (P), and potassium (K), unwell selection of site-suited fertilizer products, inappropriate cultivation of plant density, and unsustainable management of soil and irrigation15,16. Maize production strategies toward sustainability have been studied well, including optimizing plant density, knowledge-based fertilizer practices, and efficient fertilizers17. Optimizing plant density generates higher yield and NUE due to the improved potential for capturing resources of water, nutrients, and solar radiations18,19,20. Knowledge-based fertilizer use approaches can be generalized by the 4R principle- right rate, right time, right source, and right place for better balancing and synchronizing nutrient delivery and crop demands21,22,23. Efficiency fertilizers includes; (i) urease inhibitor (UI) that delays the hydrolyzation rate of urea to ammonium (NH4+) to reduce ammonia (NH3) emission, (ii) nitrification inhibitor (NI) that blocks the microbial conversion of NH4+ to NO3− to reduce leaching, (iii) polymer-coated material (PCF) to slow the release of nutrient for better supply to crop uptake, and (iv) soil microbes inoculations (MI) to stimulate the rhizosphere nutrient cycling and root growth24,25,26,27. Although the effectiveness of single strategies mentioned above has often been studied, the integrated effect of them is lacking. Understanding the integrated effect is an urgency because it is the multiple factors refer to agronomy, technology, and fertilizer products that restrict the on-farming practice, therefore demands integrated solutions.

Here, we have determined the effects of the combined strategy of optimizing plant density, balancing NPK input, and innovating one-time fertilizer products on maize yield, NUE, N surplus and economic benefit by a field experiment carried out in North China Plain (NCP). The present study aimed to evaluate whether the combined strategy (i) could obtain more yield attainable level, (ii) improve NUE, (iii) reduce N surplus, and (iv) increase net benefits.

The field experiment was conducted at NCP, North-East of Hebei Province Luanna County 39°27′19″ N Latitude, 118°36′15.3″ E Longitude with an elevation of 11 masl. Luanna County is categorized as a semi-humid climate zone. The long-term (1990–2020) mean annual temperature of the area is 10.6 °C. The annual precipitation ranges from 400 to 800 mm intense heavily in summer. The field experiment was conducted in winter wheat–summer maize rotation systems of the 2020 season. The annual daily maximum, minimum, and average temperature, and rainfall during field trait (from 22nd June to 16th October in 2020) are shown here in Fig. 1. The average temperature and rainfall from planting to harvest were 22.7 °C and 4.7 mm. Rotational cropping of winter wheat/summer maize with two harvests per year is the dominant cropping system. The farmers in the study area are mainly engaged in agricultural production and have good agricultural practices and experiences.

The daily mean, maximum, and minimum temperature and rainfall at Luanna County, Hebei Province, China during maize growing season June 22-October 16, 2022.

In this study, we designed an innovative fertilizer product of ammonium sulfate urea (28-5-5), following the nutrient balance method to obtain the site-suited NPK formular for Luanna County NCP. The N sources varied with fertiliser products (Table 1). In farmer practice (FP), the N source was urea (46-0-0). In conventional fertilization (CF, 28-6-9), the N source was mainly large particles coated urea. In innovative fertilizer (IF, 28-5-5), the N sources were designed with mixed ammonium sulfate (20% TN) and urea (80% TN) for synergy effects28,29. In addition, effective additives of UI, DI, MI and TE were separately added to IF to evaluate the effective additive benefits.

To estimate the maize yield potential in Luanna County, the Hybrid Maize model (Hybrid Maize, 2013) and 10 years local weather data were used, indicating maize potential yield of about 15.6 Mg ha−1 at 14% moisture content when the density is about 78,000 plants population ha−1. The field experiment was laid out as a randomized complete block design (RCBD) with three replicates. The experiment had 8 treatments. Thus, there are 8 × 3 = 24 plots. The plant design was 66,666 plants ha−1 for farmer practice (FP) while the others’ plant density was 78,000 plants ha−1. Each plot area was 40 (8 × 5) m2, with the total area of 960 m2 excluding the area between plots. Each plot had nine rows of which three to seven central rows were used for data collection and analysis and two rows of each plot side were left as border for the whole treatments except FP which had eight rows. The two outermost rows from each plot and one plant from both ends of each row were considered as a border. The following was the table detail of treatments and nutrient inputs (Table 1).

The maize (Zea mays L.) variety of Deng-Hai (605) from the local area was selected on June 22. Growing land was plowed once by tractor before sowing. Two seeds per hole were sown by dibbling at about 5 cm depth and the seeds were covered with soil manually to ensure adequate emergence. Thinning was done 10 days after emergence to one plant per hole to maintain the specified intra plant spacing. Base fertilization was applied at the base by hand having a 5–8 cm distance from the seeds to avoid the toxicity of fertilizer. For FP 30% of the N fertilizer was applied as base fertilizer while 70% was applied as top-dressing at thirty-five days after sowing. During the maize growing season and critical stages at emergence and silking, a little irrigation was used to avoid water stress and achieve a high yield. To avoid a lodging growth inhibitor was applied once at V8 growth stages. One time herbicide was applied to control the weeds. Finally, the experiment was harvested on October 16 having 122 growing degree days to allow the late cobs filling and enough time for maturity.

Soil samples were taken in a zigzag pattern before planting randomly from the experimental site at depth of 0–20 cm across the experimental field from 20 spots using an auger before planting and were composited. About 1.0 kg of soil composite sample was taken using a polythene bag to soil laboratory test. Furthermore, after harvest 500 g composite samples from three randomly selected spots diagonally per plot were taken to test the soil nutrient content by using an auger at 0–20 cm. The sample was dried at room temperature, systematically mixed, and crushed to pass through a 2 mm sieve in preparation for laboratory analysis. The sample was analyzed for soil texture, pH, organic carbon (SOC), total nitrogen (TN), available nitrogen (Ava. N), available phosphorus (Ava. P), and available potassium (Ava. K) following standard analytical procedures.

After the corn fills and matured (2020-10-17) the yield was measured by designing twenty (20) square meters in the middle of each plot as the production area. The number of cobs per plant at harvest was counted from the production area. The total weights of cobs were measured and divided to get the mean cobs weights to select ten representative cobs for all yield and yield component evaluation and analysis.

It was recorded by taking the weight of 5 randomly selected representative plants at physiological maturity by using sensitive balance. The sample biomass was cut from the ground fresh plants into kraft paper bags, put in a constant temperature drying oven at 105 °C for 30 min to deactivate enzymes, and then oven-dried at 80 °C for 72 h to determine dry matter yield. The average dry biomass per plant was multiplied by the number of total plants in the net plot area at harvest. It was expressed as dry biomass in Mg ha−1. Furthermore, this biomass yield was used for the calculation of the harvest index.

During harvesting, the number of ears from the production area was counted and scaled up to a hectare basis.

It was recorded by threshing ten representative ears per plot by using field balance and converted to the total area per plot. The grain yield was cleaned and converted into Mg ha−1, the yield was adjusted to a 14% moisture level, and finally, scaled up to a hectare basis.

It was recorded by taking the weight of 100 randomly sampled seeds from the grain yield per plot by using a sensitive balance and the weight was adjusted to a 14% moisture level. The grain moisture content was measured by using a grain moisture meter while the kernel was counted by using a kernel counter.

It was computed as the ratio of grain yield (kg ha−1) to total above-ground dry biomass per ha.

Partial factor productivity of nitrogen fertilizer was calculated as yield per unit inputs of nitrogen fertilizer for all treatments except for CK unfertilized control (treatment with no fertilization).

The nitrogen uptake at harvest was calculated as the formula:

The NUE was calculated by dividing the above-ground nitrogen uptake to applied nitrogen from fertilizer by using the following equation:

The N surplus was calculated as the total of N inputs (fertilizer, irrigation, biologically fixed N, and N deposition) minus N outputs (the N removed within harvested maize products, N yield).

Production cost composition includes land preparation and sowing, seed, fertilizer, topdressing, irrigation, thinning, and chemical controls for herbicides and pesticides. The labor cost during maize sowing and harvesting was 15 RMB hour−1. Harvest output = yield × yield price (2.5 RMB kg−1). Lastly revenue (Net benefits) = output − production cost − labor cost.

All the measured parameters were subjected to analysis of variance (ANOVA) appropriate to the factorial experiment in RCBD according to IBM SPSS statistics version 25. The mean record was equated using the Duncan Least Significant Differences (LSD) test at a 5% level of significance.

This is to confirm that all local, national or international guidelines and legislation were adhered to in the production of this study.

The initial soil physicochemical properties (Table 2) reveal that the texture classification was sandy loam, soil pH in water was 5.62 found in the medium acids30, very low SOC (0.62%), and moderate Ava. P (39.8 ppm) 31.

The chemical properties of the soil after harvest (Table 3) confirmed that IF and IF + MI were significantly higher than FP with soil pH. Except for soil pH, other soil chemical properties (SOM, SOC, TN, Ava. N, Ava. P, and Ava. K) had no significant differences.

The CK had the lowest mean stalk, grain, and total dry matter while the highest was obtained from innovative fertilizers (Table 4). In all types of dry matter, innovative fertilizer treatments (IF, IF + UI, IF + DI, IF + MI, & IF + TE) were significant to CK. On average, the five innovative fertilizer total dry matter (IF, IF + UI, IF + DI, IF + MI, & IF + TE) were 12% and 20.5% higher than FP and CK respectively. From innovative fertilizers, IF and IF + DI had achieved the highest (22.8 Mg ha−1) and lowest (22.0 Mg ha−1) total dry matter though the result was insignificant.

The mean harvest index ranges from 44.9 to 47.1% (Table 4) however the result was insignificant.

The IF + UI and FP achieved the highest (76,667) and lowest (76,111) the number of ear ha−1 respectively (Table 5). Statistically, all  innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, & IF + TE), CF, and CK were significant to FP. From innovative fertilizer, IF + UI and IF + DI achieved the highest (76,667) and lowest 75,889 number of ears ha−1 respectively however the result was insignificant.

The IF + TE and CK ensured the highest (639) and lowest (539) number of kernels respectively (Table 5). All fertilization (FP, CF, IF, IF + UI, IF + DI, IF + MI, and IF + TE) treatments were statistically significant to CK. From innovative fertilizer, IF + TE and IF + UI achieved the highest (639) and lowest (594) number of kernels per ear respectively though the result was insignificant.

The FP achieved the highest (28.1) while CK had the lowest (26.2) hundred kernels weight respectively however not statistically significant (Table 5).

The highest (12.1 Mg ha−1) and lowest (10.1 Mg ha−1) grain yield was found from IF + TE and CK respectively (Table 5). As a result, five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) and CF were significant to FP and CK. On average the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) had achieved 14.9% and 13.8% yields higher than CK and FP respectively. Additionally, IF + TE and IF were significantly higher than CF. From innovative fertilizer, IF + TE and IF + UI attained the highest (12.1 Mg ha−1) and lowest (11.3 Mg ha−1) grain yield respectively though the result was insignificant.

In all N uptake forms, CK had always the lowest N uptake while the highest N uptake was found from innovative fertilizers irrespective of N forms (Fig. 2a). All innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, & IF + TE), CF, and FP had achieved statistically similar stalk N uptake ranging from 115.0 to 143.5 kg N ha−1. All innovative treatments had higher grain N uptake than CF, FP, and CK. From innovative fertilizer IF + TE and IF + MI had achieved the highest (302.6%) and lowest (271.2%) total N uptake however the result was insignificant. Furthermore, the total N uptakes in fertilization treatment were statistically similar but substantially significantly higher than the CK.

Nitrogen uptake (a), Partial factor productivity of nitrogen (PFPN) (b), Nitrogen use efficiency (NUE) (b), and Nitrogen surplus (total N input minus total N uptake) (c). CK, unfertilized control; FP, farmer practice; CF, conventional fertilization; IF, innovative fertilizer; IF + UI, innovative fertilizer and urea inhibitors additives; IF + DI, innovative fertilizer and double inhibitors additives; IF + MI, innovative fertilizer and micro-organisms additives, and innovative fertilizer and micro-organisms trace elements additives (IF + TE). All values are reported as mean ± SD, n = 3. The values followed by the different letters show statistically significant differences at P < 0.05.

The FP (29.0 kg yield/kg N) was half lower than the PFPN of other treatments (55.0–60.7 kg yield/kg N) (Fig. 2b). Statistically, five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, & IF + TE) and CF were significantly higher than FP. From innovative fertilizer, IF + TE and IF + MI attained the highest (60.7 kg yield/kg N) and lowest (56.5 kg yield/kg N) PFPN respectively although the result was insignificant.

The NUE ranges from 19.0 to 51.1% while the highest and lowest NUE was found from IF + TE and FP respectively (Fg. 2b). All innovative fertilizers (IF, IF+UI, IF+DI, IF+MI, & IF+TE) and CF were significantly higher than FP. From innovative fertilizer, IF + TE and IF + MI had achieved the highest (51.1%) and lowest (35.4%) NUE however the result was insignificant.

The FP achieved the significant and highest N surplus (255.5 kg ha−1) more than two times higher than innovative fertilizers which range from (73.9–88.7 kg ha−1) (Fig. 2c). The result was insignificant among innovative fertilizers. On the other hand, CK had achieved the lowest and negative N surplus (− 82.5 kg ha−1).

The fertilizer cost of the innovative fertilizer (1395–1530 RMB ha−1) was significantly lower than FP (3600 RMB ha−1) and CF (2175 RMB ha−1) (Table 6). The FP and CK had the highest and lowest cost respectively. The IF + TE and CK had the highest (30,250 RMB ha−1) and lowest (25,250 RMB ha−1) output respectively. The net benefits indicated that IF + TE and FP had achieved the highest (21,250 RMB ha−1) and lowest (14,250 RMB ha−1) net benefits. The net income performance of the treatment in the sequence was: IF + TE, IF, IF + UI, IF + DI, IF + MI, CF, CK, and FP.

The acidity and low SOC in studied soil are mainly caused by high N inputs (over 300 kg ha−1) and unsustainable soil management (i.e., intensive tillage, low inputs of organic fertilizer) which are mostly found in the North China Plain32,33. Additionally, the texture class of the present maize soil is sandy loam which tends to result in a low buffering capacity and a high rate of water percolation and infiltration thereby high risks of N leaching (Table 2). In the present study, we designed the innovative fertilizer with multiple N forms (NH4+-N, Urea-N) and efficiency additives (UI, DI, MI, and TE) combined with the reasonable N, P2O5, and K2O fertilizer and optimum plant density to explore the potential benefits on the soil. According to our result, the innovative fertilizer of IF and IF + MI soil pH (6.2) after harvest was significantly higher than FP (5.6) probably because of excess N, P2O5, and K2O inputs in the case of FP. It suggests that an appropriate input of nutrients is beneficial for improvement on acidic soil. However, other soil chemicals' properties (SOM, OC, TN, Ava. N, Ava. P, and Ava. K) were insignificant probably due to the experiment being conducted for one season (Table 3). Therefore, it needs further research to explore the long-term effects of innovative fertilizer on soil properties.

The production target is to gain a substantial and sustainable yield in unit mass which has been highlighted by numerous authors21,34. In this study, the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) and CF with 43% lower N input had achieved a 13.1% higher yield than FP (Table 5) which was mainly attributed to a higher plant density of 78,000 plants ha−1 in five innovative fertilizers and CF than 66,666 plants ha−1 FP (Table 1). Further results of yield components had shown that the increased grain yield per unit area is because of improved optimum plant population (number of ear ha−1) rather than increased grain yield per plant, with the same number of kernels ear−1, and 100 kernels weight.

Despite the largest N inputs from FP (350 kg ha−1), there was a statistically similar yield between FP and CK. Overuse of N fertilizer has adverse effects on crops by minimizing N use efficiency (NUE) and increasing nitrate leaching losses as well as contamination of groundwater35,36. Furthermore, long-term application of ammonia-based N fertilization like urea increases soil acidity which adversely affects soil fertility where crops fail to respond with more application of N fertilizers37. To know optimum N inputs levels, it is essential to know the level to which N fertilization rate is reliable with crop N needs to exploit resource utilization and sustain relatively high grain yields. In the present study, the highest grain yield was achieved under the innovative fertilizer of IF + TE (Table 5) with reasonable N inputs of 200 kg ha−1 (Table 1). For the five innovative fertilizers with effective additives, the result was insignificant because the soil and climate conditions where the effective additives are used may highly affect the final effects. For instance, urease inhibitors (IU) have little effect in acidic soils while the present study soil was medium acidic. Microorganisms (MI) additives have better performance on high SOC21,38 whereas our current study soil was low in SOC. Therefore, the effective additives should be targeted use according to the field biophysical settings.

The Hybrid Maize model estimates the yield potential of Luannan County as 15.6 Mg ha−1 at 14% moisture content and 14.6 Mg ha−1 grain dry matter when the density is about 78,000 maize plants population ha−1. The five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) achieved about 76.9%, 73.1%, 73.1%, 72.4%, and 77.6% of yield potential while CF, FP, and CK attained 70.5%, 65.4%, and 64.7% respectively. On average, the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) achieved 74.6% yield potential while the research target was 85% yield potential of about 13.3 Mg ha−1. In the present finding, the experiment had not achieved the research target probably because the experiment study soil was medium acidic soil. In the medium acidic soil pH category nutrients such as phosphorus, potassium, calcium, and molybdenum are adversely affected leading to a reduction in crop yields30.

PFPN is an important indicator reflecting the efficiency of N fertilizer utilization. In this result, five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) and CF PFPN were significantly higher than FP probably due to a reasonable amount of N inputs, optimum plant density, and high yield achieved (Fig. 2b). The five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) had realized 100.5% and 5.9% higher than FP and CF respectively while IF + TE performed the highest PFPN. In this result, the high PFPN indicates that more output was produced from fertilizer application of 200 kg ha−1 N for innovative fertilizers than 350 kg ha−1 for FP39,40. Similar results were reported by Amanullah 2016; Draman and Almas 2009; Yan et al. 201641,42,43 in which optimum plant density and N inputs lead to better PFPN.

Improving NUE is one of the most effective methods of increasing crop productivity while decreasing environmental degradation44,45. In the present study on average, the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, & IF + TE) had achieved 41.2% NUE (Fig. 2b). The average change of five innovative fertilizers in comparison to FP and CF was 117% and 42.6% higher respectively indicating a high improvement in nitrogen use efficiency in comparison to the current farmer practice. The NUE five innovative fertilizers in descending order were IF + TE, IF + DI, IF, IF + UI, and IF + MI respectively. However, the average NUE of five innovative fertilizers (41.2%) is still below the suggested range for NUE (50−90%) according to the EU Nitrogen Expert Panel46 which needs further improvement.

Within farming systems, many indicators (N input, NUE indices, Soil mineral N, and N surplus) have been used to estimate potential N losses to the environment. Among these N surplus is an easily calculated indicator of the balance of N input minus N output. It has been used as a guideline for improving and promoting sustainable nutrient management within specified boundaries47,48,49,50,51. Zhang et al. 201946 identified the N surplus benchmark of 40–100 kg ha−1 yr−1 N and 110−190 kg ha−1 yr−1 N for single and double-cropping systems in China respectively. In the present study, on average the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, & IF + TE) had achieved 81.7 kg ha−1 yr−1 N for single cropping which is within the recommended range and sustainable for N management (Fig. 2c). Additionally, Zhang et al. 201946 suggested a minimum productivity level (N harvest = 80 kg N ha−1 yr−1) which is almost similar to the present study. On the other hand, CK and FP had shown − 82.5 kg ha−1 yr−1 N and 255.5 kg ha−1 yr−1 N respectively for single cropping systems. Both largely positive and negative N surplus is unsustainable as the former often causes soil depletion, especially in long-term fertilization while the latter often causes high environmental risks of N losses.

From an economic perspective, the essential parameters during the assessment of agricultural systems are achieved yield and its technological parameters52. Farmers consider the economic benefits and risks based on the fertilizer and grain prices when newly designed fertilizer is used9. In the present study, in comparison to FP and CF, on average, the five innovative fertilizers (IF, IF + UI, IF + DI, IF + MI, and IF + TE) reduced the cost of production by 25.0% and 7.9% and additionally generated 11.6% and 4.8% higher output, thereby achieved 29.2% and 11.4% net benefits (Table 6). It suggests that the innovative fertilizer has more economic advantages than FP and CF because of the advantage in increased grain yield, decreased cost of fertilizer, and decreased labor costs with a one-time application. In comparison to IF only, the four innovative fertilizers with effective additives (UI, DI, MI, and TE) had an averagely increased 7.3% higher cost of production, while generated 3.9% lower output and resulted in 6.2% lower net benefits. It suggests that most innovative fertilizers with effective additives just increased the cost of production rather than obtaining more output benefits due to the limited improvement in yield.

The use of maize as a feedstock to produce bioenegy (i.e., bioethanol) could contribue to boost the bioeconomy: an innovation idea recently proposed to deliver the UN Sustainable Development Goals. However, bioenegy from maize may result in shortage of feed and food, espesically in China and Africa where the feed and food use accounted for ~ 80% of total maize consumption53. Our study had shown that compared with FP the five innovative fertilizers that had averagely increased maize yield and biomass by 13.4% and 12.0% repectively (Table 5). It suggests that the innovative fertilizers can be a technical approach to alleviate the “food versus fuel” debate for a better bioeconomy through the large improvements on the maize productivity in terms of grain and biomass54. Additionally, the substantially reduced use of mineral fertilizer (43% lower N, 68% lower P2O5, and 70% lower K2O inputs) with innovative fertilizers also contributed to largely reduced use of fossil-based energy related to mineral fertilizer processing, which is the major objective of bioeconomy to replace the fossil resources55. Moreover, compared to MF, the five innovative fertilizers also reduced the cost of production by 25.0% and achieved 29.2% net benefits (Table 6), indicating that the innovative fertilizers has the possible market effects on regulating maize price that usually increased due to the strong demand of bioenergy use56. More complete and deep analyses related to life cycling assessments and/or socio-economic framework are required to determine these potential benefits on bioeconomy of sustainability.

Sustainable maize production requires a high yield with less inputs as well as minor environmental impacts. Our result had demonstrated that the combined strategy of optimizing plant density, balancing NPK inputs, and innovating NPK fertilizer products is critical for sustainable maize production in NCP with more comprehensive benefits on yield, NUE, N surplus, and economic gains compared to the most common farmer practice. Meaningfully, this combined strategy is an agronomically robust and relatively easy way to adopt but much relies on innovative operations with knowledge researchers, extension governments, and fertilizer-product markets. Moreover, this combined strategy should be variable across different regionals soil and climate which may require differential plant density, nutrient inputs, and fertilizer characteristics as well as effective additives. Therefore, it highlights a regional environment-oriented design on the combined strategy to meet multiple objectives such as achieving high-cost savings, efficiency increasing as well as sustainable and green development.

The data that support the findings of this study are available from Tesema Feyissa but restrictions apply to the availability of these data, which were used under license for the current study, and so are not publicly available. Data are however available from the authors upon reasonable request and with permission of Tesema Feyissa (email: tesemafayyisaa@gmail.com). {Only to be included in the email for non-research articles e.g. study protocols or literature reviews}.

Partial factor productivity of nitrogen

Liu, H. et al. Optimal nitrogen input for higher efficiency and lower environmental impacts of winter wheat production in China. Agr. Ecosyst. Environ. 224, 1–11 (2016).

Guang-hao, L., Gui-gen, C., Wei-ping, L. & Da-lei, L. Differences of yield and nitrogen use efficiency under different applications of slow-release fertilizer in spring maize. J. Integr. Agric. 20(2), 554–564 (2021).

Kumar, V. V. Role of Rhizospheric Microbes in Soil 377–398 (Springer, 2018).

Ullah, A. et al. Factors affecting the adoption of organic farming in Peshawar-Pakistan. Agric. Sci. 6(06), 587–593 (2015).

Cui, Z. et al. Pursuing sustainable productivity with millions of smallholder farmers. Nature 555(7696), 363–366 (2018).

ADS  CAS  PubMed  Article  Google Scholar 

Zhang, X. et al. Managing nitrogen for sustainable development. Nature 528(7580), 51–59 (2015).

ADS  CAS  PubMed  Article  Google Scholar 

Alzaidi, A. A., Baig, M. B. & Elhag, E. A. An investigation into the farmers ’ attitudes towards organic farming in Riyadh Region–Kingdom of Saudi Arabia. Bulg. J. Agric. Sci. 19(3), 426–431 (2013).

Zhihui, W. et al. Combined applications of nitrogen and phosphorus fertilizers with manure increase maize yield and nutrient uptake via stimulating root growth in a long-term experiment. Pedosphere 26(1), 62–73 (2016).

Guang-hao, L., Gui-gen, C., Wei-ping, L. & Da-lei, L. Differences of yield and nitrogen use efficiency under different applications of slow release fertilizer in spring maize. J. Integr. Agric. 20(2), 554–564 (2020).

Zant, W. Is organic fertilizer going to be helpful in bringing a green revolution to sub-Saharan Africa? Economic explorations for Malawi agriculture (Working Paper). International House Hold Survey Network (2010).

Barman, M., Paul, S., Choudhury, A. G., Roy, P. & Sen, J. Biofertilizer as prospective input for sustainable agriculture in India. Int. J. Curr. Microbiol. App. Sci. 6(11), 1177–1186 (2017).

Kalhapure, A. H., Shete, B. T. & Dhonde, M. B. Integrated nutrient management in maize (Zea Mays L.) for increasing production with sustainability. Int. J. Agric. Food Sci. Technol. 4(3), 2249–3050 (2013).

Nazli, R. I., Kuşvuran, A., Inal, I., Demirbaş, A. & Tansi, V. Effects of different organic materials on forage yield and quality of silage maize (Zea mays L.). Turk. J. Agric. For. 38(1), 23–31 (2014).

Niu, Z. et al. Total factor productivity growth in china’s corn farming: an application of generalized productivity indicator. J. Bus. Econ. Manag. 22(5), 1189–1208 (2021).

van Wesenbeeck, C. F. A., Keyzer, M. A., van Veen, W. C. M. & Qiu, H. Can China’s overuse of fertilizer be reduced without threatening food security and farm incomes?. Agric. Syst. 190, 103093 (2021).

Ji, Y., Liu, H. & Shi, Y. Will China’s fertilizer use continue to decline? Evidence from LMDI analysis based on crops, regions and fertilizer types. PLoS ONE 15, e0237234 (2020).

CAS  PubMed  PubMed Central  Article  Google Scholar 

Jiao, X. et al. Grain production versus resource and environmental costs: towards increasing sustainability of nutrient use in China. J. Exp. Bot. 67(17), 4935–4949 (2016).

CAS  PubMed  Article  Google Scholar 

Sher, A. et al. Response of maize grown under high plant density; performance, issues and management: a critical review. Adv. Crop Sci. Technol. 5(3), 1–8 (2017).

De-yang, S. H. I. et al. Increased plant density and reduced N rate lead to more grain yield and higher resource utilization in summer maize. J. Integr. Agric. 15(11), 2515–2528 (2016).

Du, X., Wang, Z., Lei, W. & Kong, L. Increased planting density combined with reduced nitrogen rate to achieve high yield in maize. Sci. Rep. 11(1), 1–12 (2021).

Li, T., Zhang, W., Yin, J., Chadwick, D., Norse, D., Lu, Y., Liu, X., Chen, X., Zhang, F., Powlson, D., & Dou, Z. Enhanced-efficiency fertilizers are not a panacea for resolving the nitrogen problem (2017).

Adu-gyamfi, R. et al. One-time fertilizer briquettes application for maize production in savanna agroecologies of Ghana. Soil Fertil. Crop Prod. 111(6), 3339–3350 (2019).

Jiang, C. et al. Optimal nitrogen application rates of one-time root zone fertilization and the effect of reducing nitrogen application on summer maize. Sustainability 11, 2979 (2019).

Jiang, C. et al. One-time root-zone N fertilization increases maize yield, NUE and reduces soil N losses in lime concretion black soil. Sci. Rep. 8(1), 1–10 (2018).

Li, G., Zhao, B., Dong, S., Liu, P. & Vyn, T. J. Impact of controlled release urea on maize yield and nitrogen use efficiency under different water conditions. PLoS ONE 12(7), 1–16 (2017).

Sikora, J. et al. Assessment of the efficiency of nitrogen slow-release fertilizers in integrated production of carrot depending on fertilization strategy. Sustainability (Switzerland) 12(5), 1–10 (2020).

Tian, C. et al. Effects of a controlled-release fertilizer on yield, nutrient uptake, and fertilizer usage efficiency in early ripening rapeseed (Brassica napus L.). J. Zhejian Univ. Sci. B (Biomed. Biotechnol.) 17(14), 775–786 (2016).

Tong, D. & Xu, R. Effects of urea and ( NH4)2SO4 on nitrification and acidification of Ultisols from Southern China. J. Environ. Sci. 24(4), 682–689 (2012).

El-rokiek, K. G., Ahmed, S. A. & Abd-elsamad, E. E. H. Effect of adding urea or ammonium sulphate on some herbicides efficiency in controlling weeds in onion plants. J. Am. Sci. 6(11), 536–543 (2010).

FAO. Guidelines for soil description. Enhanced Recovery After Surgery, (2006).

Landon, J. Booker Tropical Soil manual: A Handbook for Soil Survey and Agriculture Land Evaluation in the Tropics and Subtropics (2013).

Zhao, R. F. et al. Fertilization and nitrogen balance in a wheat-maize rotation system in North China. Agron. J. 98(4), 938–945 (2006).

Huang, S. et al. Estimation of nitrogen supply for summer maize production through a long-term field trial in china. Agronomy 11(7), 1358 (2021).

Dong, Y. J. et al. Effects of new coated release fertilizer on the growth of maize. J. Soil Sci. Plant Nutr. 16(3), 637–649 (2016).

Ngosong, C., Bongkisheri, V., Tanyi, C. B., Nanganoa, L. T. & Tening, A. S. Optimizing nitrogen fertilization regimes for sustainable maize (Zea mays L.) production on the volcanic soils of Buea Cameroon. Adv. Agric. 2019, 1–8 (2019).

Su, W., Ahmad, S., Ahmad, I. & Han, Q. Nitrogen fertilization affects maize grain yield through regulating nitrogen uptake, radiation and water use efficiency, photosynthesis and root distribution. PeerJ 8, 1–21 (2020).

Sainju, U. M, Ghimire, R., & Pradhan, G.P. Nitrogen Fertilization I: Impact on Crop, Soil, and Environment. IntechOpen https://doi.org/10.5772/intechopen.86028 (2020).

Sha, Z. et al. Effect of N stabilizers on fertilizer-N fate in the soil-crop system: a meta- analysis. Agr. Ecosyst. Environ. 2020, 290 (2019).

Chen, K. & Vyn, T. J. Post-silking factor consequences for N efficiency changes over 38 years of commercial maize hybrids. Front. Plant Sci. https://doi.org/10.3389/fpls.2017.01737 (2017).

Article  PubMed  PubMed Central  Google Scholar 

Jia, X. P. et al. Farmer’s adoption of improved nitrogen management strategies in maize production in China: an experimental knowledge training. J. Integr. Agric. 12(2), 364–373 (2013).

Amanullah,. Rate and timing of nitrogen application influence partial factor productivity and agronomic NUE of maize (Zea mays L.) planted at low and high densities on calcareous soil in northwest Pakistan. J. Plant Nutr. 39(5), 683–690 (2016).

Draman, A., Almas, L. K. Partial factor productivity, agronomic efficiency, and economic analyses of maize in wheat-maize cropping system in Pakistan. Southern Agricultural Economics Association Annual Meetings, 2009 (January 2009).

Yan, P. et al. Interaction between plant density and nitrogen management strategy in improving maize grain yield and nitrogen use efficiency on the North China Plain. Agric. Sci. 154, 978–988 (2016).

Oenema, O. Nitrogen use efficiency (NUE) an indicator for the utilization of nitrogen in food systems. EU Nitrogen Expert Panel, January 2017, 1–4 (2015).

Venterea, R. T., Coulter, J. A. & Dolan, M. S. Evaluation of intensive “4R” strategies for decreasing nitrous oxide emissions and nitrogen surplus in rainfed corn. J. Environ. Qual. 45(4), 1186–1195 (2016).

CAS  PubMed  Article  Google Scholar 

Zhang, C., Ju, X., Powlson, D., Oenema, O. & Smith, P. Nitrogen surplus benchmarks for controlling N pollution in the main cropping systems of China. Environ. Sci. Technol. 53(12), 6678–6687 (2019).

ADS  CAS  PubMed  Article  Google Scholar 

Fernández, C., Koop, G. & Steel, M. F. J. Multiple-output production with undesirable outputs multiple-output production with undesirable outputs : an application to nitrogen surplus in agriculture. J. Am. Stat. Assoc. 97(458), 432–442 (2013).

Børsting, C. F., Kristensen, T., Misciattelli, L., Hvelplund, T. & Weisbjerg, M. R. Reducing nitrogen surplus from dairy farms. Effects of feeding and management. Livest. Prod. Sci. 83(2–3), 165–178 (2003).

Liang, K. et al. Reducing nitrogen surplus and environmental losses by optimized nitrogen and water management in double rice cropping system of South China. Agric. Ecosyst. Environ. 286, 106680 (2019).

Klages, S. et al. Nitrogen surplus-a unified indicator for water pollution in Europe?. Water (Switzerland) 12(4), 1197 (2020).

Muratoglu, A. Grey water footprint of agricultural production: an assessment based on nitrogen surplus and high-resolution leaching runoff fractions in Turkey. Sci. Total Environ. 742, 140553 (2020).

ADS  CAS  PubMed  Article  Google Scholar 

Niemiec, M. & Komorowska, M. The use of slow-release fertilizers as a part of optimization of celeriac production technology. Agric. Eng. 22(2), 59–68 (2018).

Ranum, P., Peña-Rosas, J. P. & Garcia-Casal, M. N. Global maize production, utilization, and consumption. Ann. N. Y. Acad. Sci. 1312(1), 105–112 (2014).

ADS  PubMed  Article  Google Scholar 

HLPE. Biofules and food security. High Level Panel of Experts on Food Security and Nutrition of the Committee on World Food Security, Rome (2013).

Karp, A., Beale, M. H., Beaudoin, F. & Eastmond, P. J. Growing innovations for the bioeconomy. Nat. Plants https://doi.org/10.1038/nplants.2015.193 (2015).

Chavarria, H., Trigo, E., Villarreal, F., Elverdin, P., & Piñeiro, V. Policy brief bioeconomy: a sustainable development strategy task force 10 sustainable energy, water, and food systems. T20, Saudi Arabia (2020).

The authors of the paper express their sincere gratitude to all partners involved in the development of this research. First, we would like to acknowledge the National Key Technologies R&D Program of China (Grant No. 2016YFD0201303) for financial support. Second, the authors owe sincere gratitude to Fengtianbao Agricultural Science and Development and Technology Co. LTD for the innovative fertilizer product preparation. Additionally, Special thanks also go to the School of Resource and Environmental Science of China Agricultural University, and Quzhuo Soil laboratory expertise and technicians.

Key Laboratory of Plant-Soil Interactions, College of Resources and Environmental Sciences, National Academy of Agriculture Green Development, China Agricultural University, Ministry of Education, Beijing, 100193, China

Tesema Feyissa, Shuaixiang Zhao, Hailong Ma, Zhiping Duan & Weifeng Zhang

Department of Crop Production, Holeta Poly Technic College, P.O.Box 11, Holeta, Ethiopia

You can also search for this author in PubMed  Google Scholar

You can also search for this author in PubMed  Google Scholar

You can also search for this author in PubMed  Google Scholar

You can also search for this author in PubMed  Google Scholar

You can also search for this author in PubMed  Google Scholar

Conceptualizations: S.Z., W.Z., T.F., M.H., D.Z. Data curation: T.F., M.H., D.Z. Funding acquisition and project administration: S.Z., W.Z. Writing an original draft paper: T.F. Writing-review & editing: S.Z. Supervision: W.Z. All authors have read and agreed to the published version of the manuscript.

The authors declare no competing interests.

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article's Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.

Feyissa, T., Zhao, S., Ma, H. et al. Optimizing plant density and balancing NPK inputs in combination with innovative fertilizer product for sustainable maize production in North China Plain. Sci Rep 12, 10279 (2022). https://doi.org/10.1038/s41598-022-13736-7

DOI: https://doi.org/10.1038/s41598-022-13736-7

Anyone you share the following link with will be able to read this content:

Sorry, a shareable link is not currently available for this article.

Provided by the Springer Nature SharedIt content-sharing initiative

By submitting a comment you agree to abide by our Terms and Community Guidelines. If you find something abusive or that does not comply with our terms or guidelines please flag it as inappropriate.

Scientific Reports (Sci Rep) ISSN 2045-2322 (online)

Sign up for the Nature Briefing newsletter — what matters in science, free to your inbox daily.